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Flip Chip

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Flip-chip technology is so called because the assembly is accomplished by inverting, or "flipping" the IC die to make connection with the substrate directly.  Unlike conventional interconnection using wire bonding, I/O and power connections are made with solder or gold bumps. The bonding pads can be distributed over the surface of the chip, not just along the periphery. Therefore the chip size can be reduced and the circuit path can be optimized, and the absence of bonding wires eliminates wire inductance.   For these reasons, flip-chip technology is widely used for chips with very high I/O counts and speed specifications.

Some features and advantages of flip-chip technology include:

High density interconnect --- Allows far higher I/O counts than conventional packaging

Low overall cost --- Allows smaller die sizes than conventional packaging

High thermal performance --- Allows heatsink to be mounted directly to the die backside

High speed performance --- Connection routes and induction can be minimized

Small component size --- Array layout and elimination of wire and mold height

I2A Technologies can use flip-chip bonding technology with a number of package/substrate options.  The most common designs use high density multi-layer laminate BGA substrates, but flip-chip assembly can also be used in various standard and CSP packages.

Basic Flip-Chip Process Illustration

I2A offers a virtually unlimited number of package and thermal-enchancement options with flip-chip packaging  Here are some illustrations of how a flip-chip BGA could be constructed depending on heat dissipation requirements:

Flip-Chip PBGA Molded

Flip-Chip PBGA w/Aluminum Lid

   

Flip-Chip PBGA w/Copper Lid

Flip-Chip PBGA w/Copper Lid and Copper Heatsink

 

 
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